Client: Ravago Middle East Company
Location: Jubail, Saudi Arabia.
Industry: Chemical Manufacturing and Distribution
Equipment Specifications Tamtron – Scalift 100
- Weight capacities: 5t / 18 t / 33t
- Weighing precision, of maximum capacity*: ±0.5 % (*For a vehicle maintained routinely)
- Temperature range: 0–50 °C
- Supply voltage: 12-100 VDC
- Power consumption: 5 W
- Serial output: RS232
- Sensor protection: IP 65
Client Background: Ravago Middle East, a key subsidiary of the Ravago group, excels in polymer and chemical distribution, recycling, and compounding across the Middle East. Established in 2017 and based in Jubail’s Plas Chem Park, it provides high-quality plastic and synthetic rubber recycled products tailored to regional needs.
Ravago Middle East required a reliable and precise weighing solution for their operations to ensure accurate measurement of raw materials and finished products during handling and transportation. HIRS Global was selected to supply and install the Tamtron Scalift Dynamic Weighing System with a capacity of 5 tons.
Project Objectives:
Install a reliable and accurate dynamic weighing system with a capacity of 5 ton
Challenges Faced:
1. Accuracy and Precision: Ravago needed a weighing system that could provide highly accurate measurements to avoid discrepancies in material handling and ensure compliance with industry regulations.
2. Integration with Existing Systems: The new weighing system needed to seamlessly integrate with Ravago’s existing material handling and logistics infrastructure without causing significant downtime or disruptions.
3. Harsh Operating Environment: The system had to be robust enough to operate in the challenging industrial environment of Jubail, which includes high temperatures and exposure to chemicals.
4.Timely Installation: The project had to be completed within a strict timeline to avoid operational delays and ensure continuity in Ravago’s supply chain.
Solutions Provided by HIRS Global
- System Selection and Customization: HIRS Global recommended the Tamtron Scalift Dynamic Weighing System, known for its accuracy and durability in industrial environments. The system was customized to meet Ravago’s specific requirements, including a 5-ton capacity, which was ideal for their material handling needs.
- Seamless Integration: The HIRS Global team conducted a thorough assessment of Ravago’s existing systems and developed an integration plan that minimized disruptions. The Tamtron Scalift system was installed with compatible interfaces to ensure it could communicate effectively with Ravago’s logistics software, enhancing data accuracy and operational efficiency.
- Robust Installation: Given the harsh operating conditions in Jubail, HIRS Global ensured that the system was installed with additional protective measures to withstand high temperatures and exposure to chemicals. This included using specialized coatings and enclosures to protect the system components.
- Training and Support: HIRS Global provided comprehensive training for Ravago’s operational staff to ensure they could operate the new system efficiently. The training covered system functionalities, maintenance procedures, and troubleshooting techniques. Additionally, HIRS Global offered ongoing support and maintenance services to ensure the system’s longevity and reliability.
Results and Benefits
- Improved Accuracy: The Tamtron Scalift system delivered precise weight measurements, significantly reducing discrepancies and ensuring compliance with industry standards. This accuracy helped Ravago in maintaining product consistency and customer satisfaction.
- Enhanced Operational Efficiency: The integration of the new weighing system streamlined Ravago’s material handling processes, reducing the time required for weighing and enhancing overall operational efficiency.
- Cost Savings: By reducing inaccuracies and streamlining operations, Ravago experienced cost savings related to material losses and operational delays. The robust nature of the system also meant lower maintenance costs over time.
- Increased Reliability: The system’s ability to operate effectively in the harsh industrial environment of Jubail ensured consistent performance and minimized downtime, leading to more reliable operations.
The successful deployment of the Tamtron Scalift Dynamic Weighing System by HIRS Global for Ravago Middle East Company is a testament to HIRS Global’s expertise in providing tailored solutions for complex industrial needs. The project not only met the client’s immediate requirements but also delivered long-term benefits in terms of accuracy, efficiency, and cost savings. HIRS Global’s commitment to quality and customer satisfaction played a key role in the success of this project, reinforcing its reputation as a trusted partner in industrial solutions.
Contact HIRS Global for more information on how we can help enhance your operational efficiency with tailored weighing solutions and other industrial services.